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2025-10-04
In the fiercely competitive juice beverage market, precise ingredient proportioning has become crucial for companies to build core competitiveness. It directly determines the stability of product flavor, the compliance rate of nutritional value, and the controllability of production costs. Against this backdrop, Shanghai Gofun Machinery Co., Ltd., leveraging over 20 years of expertise in fruit and vegetable processing equipment, has developed a comprehensive, precision proportioning solution, encompassing everything from raw material metering to finished product filling, centered around an "intelligent blending system + precise process control." This provides strong support for the industry in overcoming quality bottlenecks.
1. Intelligent Metering: A Revolution in Precision Within 0.1% Error
The core advantage of Shanghai Gofun's juice beverage blending line stems from its technological breakthrough in the precise dosing of trace ingredients. Utilizing a combination of high-precision electronic scales and flow meters, it achieves stringent tolerances of less than 0.1% for key ingredients such as sugar, acid, flavoring, and preservatives. For example, in mango juice production, this system can further reduce the tolerance for the addition of antioxidants like vitamin C to ±0.02%, significantly exceeding the industry average. This technology has achieved remarkable results: after implementing this system, a Southeast Asian juice company reduced batch-to-batch sugar content fluctuations from ±1.5°Bx to ±0.3°Bx, directly contributing to a 67% decrease in customer complaints and completely resolving the company's long-standing problem of flavor instability.
2. Dynamic Adjustment: 0.5-Second Response to Diverse Recipe Requirements
Facing the production challenges of complex formulations such as mixed juices and functional beverages, the dynamic proportion adjustment module developed by Shanghai Gofun demonstrates strong adaptability. Powered by a PLC control system, this module monitors raw material concentration changes in real time and automatically adjusts pumping speed and mixing time, achieving "instant response and precise correction." For example, in the production of apple-blackcurrant compound juice, if the acidity of the blackcurrant puree fluctuates, the system can dynamically adjust the amount of citric acid added within 0.5 seconds, ensuring that the pH value of each bottle remains stable within the "golden flavor range" of 3.2-3.5, clearing technical barriers for the company to expand its diverse product line.
III. Full-Process Traceability: 28 Parameters Build a Closed-Loop Quality
With increasingly stringent food safety and quality control requirements, Shanghai Gofun has deeply integrated IoT technology into its juice beverage blending line, creating a full-process traceability system from raw materials to finished product. By assigning unique electronic tags to each batch of raw materials, the system records key data from every production step in real time. For example, in a sea buckthorn processing project in Guizhou, the system accurately records 28 core parameters from prickly pear harvesting to finished product bottling, covering key indicators such as vitamin C content in the raw pear puree, blending tank temperature, and homogenization pressure. If an abnormal acidity level is detected in a batch of product, the system can quickly locate the citric acid addition step three hours earlier and simultaneously upload the data to the quality traceability platform, helping the company efficiently troubleshoot issues and minimize losses.
IV. Modular Design: Flexible Production Capacity with 30-Minute Switchover
Shanghai Gofun offers highly flexible and customized services tailored to the individual needs of businesses of varying sizes. Its juice beverage blending lines range in capacity from 2,000 to 36,000 bottles per hour, adapting to a wide range of production scenarios, from small workshops to large factories. Crucially, its core equipment utilizes quick-change interfaces, enabling rapid production line switching: switching from NFC juice to fruit tea production can be completed in just 30 minutes. While serving an international milk tea chain, Shanghai Gofun increased the mango puree suspension rate in its Yangzhi Ganlu product to 98% by optimizing the syrup delivery pipe diameter and impeller speed, effectively overcoming the industry challenge of "pulp sedimentation," a long-standing quality constraint on fruit tea products.
From processing sea buckthorn on the Yunnan plateau to juicing mangoes in tropical Southeast Asia, Shanghai Gofun's juice blending line equipment and operational technology have enabled over 200 juice production lines worldwide to achieve significant quality improvements. Amid the growing trend of healthy consumption, this company is driving the transformation of China's juice industry from "large-scale production" to "intelligent, refined manufacturing" with millimeter-level process control precision, injecting new momentum into the industry's high-quality development.
