Complete Tomato Sauce Manufacturing Line | From Fresh Tomato to Packaged Ketchup

起源の場所	上海
ブランド名	Gofun
証明	ISO, CE certification
モデル番号	GFM-TPL

製品詳細

容量:

カスタマイズされた

特徴:

高効率、より安いコスト

使用法:

トマトペースト生産ライン

電圧:

カスタマイズされた

保証:

1年

提供されるアフターサービス:

海外で機械のサービスを提供できるエンジニア

タイプ:

ターンキー処理ライン

重さ:

特定のマシンに基づいています

材料:

SUS304

状態:

新しい

支払いと送料の条件

最小注文数量

1セット

価格

negotiable

パッケージの詳細

輸送用の国際標準パッケージ

受渡し時間

90日

支払条件

T/T、L/C、ウェスタンユニオン

供給の能力

年間20セット

製品説明

Core equipment for tomato sauce processing plants:

Revitalize your tomato sauce processing plants with our customized tomato paste processing line, a highly flexible solution built to optimize operations for facilities producing tomato juice, traditional tomato sauces, and innovative tomato-based products. This versatile system also serves as a high-efficiency spicy tomato sauce production line, enabling smooth integration with existing juice processing setups in tomato sauce processing plants. It supports the full production of tomato juice, paste, and sauce within one unified process.
For tomato sauce processing plants looking to expand their product portfolio, this multifunctional line removes the need for extra equipment investment, unlocking new market opportunities in spicy condiments and tomato beverages. With customizable and scalable capacity configurations, it is ideal for tomato sauce processing plants of all sizes—from small-batch artisanal spicy sauce production to large-scale manufacturing of tomato paste and fresh tomato juice. This ensures stable performance and reliable scalability to meet all your production demands.

Complete Production Process

FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Key Features

Food-grade 304 stainless steel construction meeting FDA/CE standards
Intelligent temperature control (±1℃ precision) for consistent quality
Energy-saving design reducing operational costs by 25-30%
Customizable capacity from 500kg/h to 10t/h
PLC smart control system for automated operation
Easy-to-clean structure with minimal maintenance requirements
Versatile for various sauce types and packaging formats

Technical Specifications

Product Name	One-stop solution for tomato processing line
Fresh Fruit Input Capacity	500kg per hour ~ 25 tons per hour
Raw Material	Fresh tomato, tomato paste
End Product	Tomato paste, tomato sauce or ketchup, tomato juice, etc
Final Product Brix	28%~30%, 36%~38%
Main Machine Material	Food grade SUS304 or SUS316
Warranty	12 months after commissioning

This state-of-the-art tomato paste processing line integrates multiple operations, focusing on the complete tomato processing journey from initial raw material treatment to final product packaging. As a versatile production system, this line efficiently manufactures various tomato-derived products including tomato paste, tomato sauce, and tomato juice, spanning all essential processing stages.

Raw Material Preparation

The system includes comprehensive screening and cleaning components, where a vibrating screen eliminates flawed tomatoes and impurities while a high-pressure bubble cleaning machine with brush rollers thoroughly cleanses surfaces by removing mud, pesticide residues, and unwanted particles. Flexible conveying mechanisms prevent damage to tomato skins, establishing a pristine base for processing.

Crushing and Pulping

Following pretreatment, tomatoes are processed through a spiral crusher in low-temperature settings to retain nutrients and flavor. A double-stage pulping machine separates tomato pulp from peel and seeds, with the first stage eliminating larger impurities and the second stage providing fine pulping for desired consistency.

Concentration and Sterilization

Tomato pulp undergoes concentration in a vacuum concentration tank where excess water is extracted in a low-temperature vacuum environment (60-70°C). Solid content is concentrated between 10% to 30% as per specifications, preserving lycopene and essential nutrients. Concentrated pulp proceeds to tubular sterilizer using rapid high-temperature sterilization (121°C instant sterilization) to eradicate microorganisms while preventing flavor degradation.

Final Product Packaging

Sterilized tomato products are meticulously dispensed into packaging containers through an aseptic filling system maintaining an aseptic environment to prevent secondary contamination. Capping, sealing, labeling, coding, and boxing complete the packaging process, with some lines incorporating metal detection and weight detection systems to eliminate substandard products.

Final Products & Packaging