Industrial Tomato Processing Line | Turnkey Tomato Paste & Ketchup Production Plant for Food Manufacturers

起源の場所	上海
ブランド名	Gofun
証明	ISO, CE certification
モデル番号	GFM-TPL

製品詳細

容量:

カスタマイズされた

特徴:

高効率、より安いコスト

使用法:

トマトペースト生産ライン

電圧:

カスタマイズされた

保証:

1年

提供されるアフターサービス:

海外で機械のサービスを提供できるエンジニア

タイプ:

ターンキー処理ライン

重さ:

特定のマシンに基づいています

材料:

SUS304

状態:

新しい

支払いと送料の条件

最小注文数量

1セット

価格

negotiable

パッケージの詳細

輸送用の国際標準パッケージ

受渡し時間

90日

支払条件

T/T、L/C、ウェスタンユニオン

供給の能力

年間20セット

製品説明

Industrial Tomato Processing Line | Turnkey Tomato Paste & Ketchup Production Plant for Food Manufacturers

Our tomato processing lines are designed to handle the complete production cycle from raw fruit intake to aseptic filling and final packaging. Whether you are producing high-concentration tomato paste for B2B distribution or ready-to-use ketchup for retail markets, our systems deliver consistent quality, high yield, and operational efficiency.

The processing journey begins with a high-capacity washing and sorting system featuring floating washers with stone removal and spray rinsing to ensure clean raw material intake. The crushed tomatoes then enter a preheating stage where precise temperature control inactivates enzymes while preserving natural color and flavor. A double-stage extraction system with adjustable mesh sizes achieves the desired pulp consistency, followed by multi-effect evaporators for energy-efficient concentration up to 36-38 percent or higher as required. Finally, tube-in-tube or plate sterilization systems paired with aseptic bag fillers ensure long-term preservation without the need for refrigeration.

Our processing lines are available in capacities ranging from 10 to over 100 tons per day, with final concentration levels fully customizable to your specifications. All equipment is designed to meet GMP standards for food safety and is CE certified for compliance with international market requirements.

Complete Production Process

FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Key Features

Food-grade 304 stainless steel construction meeting FDA/CE standards
Intelligent temperature control (±1℃ precision) for consistent quality
Energy-saving design reducing operational costs by 25-30%
Customizable capacity from 500kg/h to 10t/h
PLC smart control system for automated operation
Easy-to-clean structure with minimal maintenance requirements
Versatile for various sauce types and packaging formats

Technical Specifications

Product Name	One-stop solution for tomato processing line
Fresh Fruit Input Capacity	500kg per hour ~ 25 tons per hour
Raw Material	Fresh tomato, tomato paste
End Product	Tomato paste, tomato sauce or ketchup, tomato juice, etc
Final Product Brix	28%~30%, 36%~38%
Main Machine Material	Food grade SUS304 or SUS316
Warranty	12 months after commissioning

This state-of-the-art tomato paste processing line integrates multiple operations, focusing on the complete tomato processing journey from initial raw material treatment to final product packaging. As a versatile production system, this line efficiently manufactures various tomato-derived products including tomato paste, tomato sauce, and tomato juice, spanning all essential processing stages.

Raw Material Preparation

The system includes comprehensive screening and cleaning components, where a vibrating screen eliminates flawed tomatoes and impurities while a high-pressure bubble cleaning machine with brush rollers thoroughly cleanses surfaces by removing mud, pesticide residues, and unwanted particles. Flexible conveying mechanisms prevent damage to tomato skins, establishing a pristine base for processing.

Crushing and Pulping

Following pretreatment, tomatoes are processed through a spiral crusher in low-temperature settings to retain nutrients and flavor. A double-stage pulping machine separates tomato pulp from peel and seeds, with the first stage eliminating larger impurities and the second stage providing fine pulping for desired consistency.

Concentration and Sterilization

Tomato pulp undergoes concentration in a vacuum concentration tank where excess water is extracted in a low-temperature vacuum environment (60-70°C). Solid content is concentrated between 10% to 30% as per specifications, preserving lycopene and essential nutrients. Concentrated pulp proceeds to tubular sterilizer using rapid high-temperature sterilization (121°C instant sterilization) to eradicate microorganisms while preventing flavor degradation.

Final Product Packaging

Sterilized tomato products are meticulously dispensed into packaging containers through an aseptic filling system maintaining an aseptic environment to prevent secondary contamination. Capping, sealing, labeling, coding, and boxing complete the packaging process, with some lines incorporating metal detection and weight detection systems to eliminate substandard products.

Final Products & Packaging